AI Patch Design is FREE - No Design Skills Needed | Try It Now →
← All patch types

Fine Detail — Thinner Profile

Woven patches have a finer thread count than embroidered, allowing for more detailed designs, smaller text, and a flatter profile.

Design Free →

Woven patches emerged from the apparel industry's need for branded labels that could carry fine text and detailed logos in a format thinner and more fabric-like than traditional embroidery — think of the interior labels on premium clothing and the small breast pocket emblems on dress shirts. Unlike embroidery, which builds up layers of thread above the base fabric to create texture and depth, weaving interlaces the design threads directly into the background material during production, resulting in a patch that lies almost completely flat against a garment. This gives woven patches a refined, understated look that suits corporate branding and fashion applications where embroidery's three-dimensional texture would look too casual or athletic. The trade-off is a less dramatic visual impact at a distance, but for designs requiring small text, thin lines, or photographic-level detail, woven is the correct technical choice.

Custom Woven Patches Examples

A small slice of what custom woven patches can look like — each one started as a free AI design.

YMCA Zoo Lights Patch
Zoo Lights Event Patch
Zoo Lights Nighttime Patch
Trade Show 2024 Patch
Chicago Football Team Patch
Hoops basketball embroidered patch - youth team design with lettering
Accelerate Techventures teal oval patch - white rocket launching through stars with "ACCELERATE TECHVENTURES" wordmark
Collaboration Integration black square patch - silver handshake emblem with "COLLABORATION INTEGRATION" wordmark

Custom Woven Patches Pricing

Per-patch price drops with quantity. Minimum order: 25 patches. Includes free artwork, free pre-production sample, and up to 8 colors.

Size25501002003005001,0002,000
1"$4.67$3.27$2.09$1.46$1.33$1.12$0.87$0.78
1.5"$6.44$3.48$2.47$1.59$1.46$1.21$0.98$0.87
2"$7.28$3.66$2.60$1.78$1.51$1.33$1.02$0.91
2.5"$8.18$4.50$2.68$1.89$1.53$1.40$1.06$0.93
3"$8.68$4.67$2.93$2.04$1.97$1.59$1.25$1.03
3.5"$11.24$6.06$3.48$2.89$2.64$2.20$1.78$1.56
4"$12.89$7.41$4.08$3.15$3.06$2.52$2.09$1.78
4.5"$14.28$8.21$4.92$3.99$3.61$3.02$2.52$2.09
5"$15.75$9.83$5.36$4.21$3.91$3.53$2.85$2.47
5.5"$16.73$10.48$5.81$4.42$4.25$3.83$2.98$2.77
6"$17.40$11.24$6.31$4.54$4.50$4.08$3.15$2.93
6.5"$18.52$11.83$6.77$5.04$4.63$4.28$3.48$3.15
7"$19.55$12.47$7.15$5.43$4.92$4.46$3.66$3.44
7.5"$20.83$13.10$7.92$5.86$5.36$4.59$4.08$3.78
8"$21.72$13.90$8.56$6.57$5.68$4.84$4.21$3.96

Prices are per-patch in USD. Quote confirmed within 2 business hours. Prices are estimates based on Stadri Emblems' published rates. Our team will confirm your exact quote within 2 hours to 24 hours of submission.

Included in every order
Free ArtworkFree Pre-Production SampleUp to 8 ColorsRush Available

Optional add-ons

Extra colors (over 8)+$0.15 per color
Iron-on backing+$0.15 each
Hook backing (loop side)+$0.45 each
Hook & loop (full velcro)+$0.75 each
Magnetic back (up to 4")+$0.30 each
Adhesive back (up to 4")+$0.20 each
Pin back+$0.15 each
Button loop+$0.08 each
Metallic threadCall for pricing
Get a Quote on Your Design →

Advantages of Custom Woven Patches

What you get with this material that other patch types can't deliver.

1
Higher thread density renders fine details and small text that embroidery can't preserve
2
Flat, thin profile sits cleanly on dress shirts, polo collars, and lightweight fabrics where embroidery would feel bulky
3
Up to 8 colors at no extra charge — cost-effective for designs with multiple thin elements
4
Perfect for tag-style branded labels and corporate identity patches with tight typography
5
Drape and weight match the host fabric better than thicker embroidered alternatives

Best For

Text-heavy designsSmall-scale logosClothing labels and tagsCorporate brandingDetailed illustrations

Estimate Your Cost

Pick a size and quantity for an instant estimate — exact quote confirmed by our team within 2 hours.

6
10
25
50
100
200
300
500
1k
2k
1.5"
1.5"
3"
4"
5"
6"
7"
8"
9"
10"
11"
12.5"
Free Artwork Free Pre-Production Sample Up to 9 Colors Rush Available+ View Add-Ons →

Care & Maintenance

Woven patches can be machine washed on a gentle cycle in cold water, and they generally hold up well through repeated laundering due to their tight weave construction. To preserve crispness and prevent edge curling on heat-cut woven patches, wash inside-out and avoid high-heat dryer cycles. Woven patches with sew-on backing should be inspected periodically at the perimeter stitching, as the thin profile makes edge threads slightly more susceptible to abrasion than heavier embroidered constructions.

Ready to Design Your Custom Woven Patches?

Free AI design. Expert review. Ships in 21 days.

Design Free Now →